Soundproofing flexible polyurethane foams: Effect of chemical structure of chain extenders on micro-phase separation and acoustic damping

Article Title EnSoundproofing flexible polyurethane foams: Effect of chemical structure of chain extenders on micro-phase separation and acoustic damping
AuthorsSahar Abdollahi Baghban, Manouchehr Khorasani, Gity Mir Mohamad Sadeghi
JournalSage
Publication Name EnJournal of Cellular Plastics
Dor Codehttps://doi.org/10.1177/0021955X19864387
Presented byDepartment of Polymer and Color Engineering, Amirkabir University of Technology
Page number167
Page Number To185
Volume number56
IF3
Paper TypeOriginal Research
Published At2019-07-29
Journal GradeISI (WOS)
Journal TypeElectronic
Journal CountryUnited Kingdom

Abstract

In this study, a new high-performance acoustic damping flexible polyurethane foam (FPUF) was successfully designed and fabricated using synthesized linear saturated aliphatic polyester resin as polyol, methylene diphenyl diisocyanate, and ethylene glycol, monoethanolamine, and ethylenediamine as chain extenders and other reagents by one-shot bulk polymerization (isocyanate index = 100 and water content = 2.5%). The effect of the chemical structure of different chain extenders on micro-phase separation and acoustic damping properties of FPUFs were investigated using comprehensive characterization techniques such as atomic force microscopy (AFM), Fourier transform infrared spectroscopy (FT-IR), compressive strength, optical microscope, and‏ ‏impedance tube. It was indicated that the micro-phase separation degree of the FPUF matrix increased with increasing amine content in the chain extender structure due to the more bidentate hydrogen bondings formation between urea-urea groups. Also, by increasing micro-phase separation, average cell sizes decreased and compressive strength, open-cell contents%, cell walls roughness, and cell size distribution of FPUFs increased. According to the sound absorption spectra, it was found that sound absorption efficiency of FPUF containing DEA was higher than FPUF manufactured by EG by 13.23% in the range of 1500–4000 Hz due to the increase of the amine content of chain extenders. These results indicate that the acoustic properties of FPUFs can be explained with the synergistic actions of micro-phase separation including the viscoelastic behavior of hard-soft segments and increasing of airflow pathway leading to dissipating of the kinetic energy of sound waves. Finally, the results revealed that soundproofing FPUFs with an optimum condition for micro-phase separation and drainage flow can be a promising candidate for using as sound insulating materials in transportation industries such as airplanes, trains, etc.

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